Magnet Sled End of Travel Sensor Removal and Replacement

Parts and Materials Required

• Proper PPE

• Hex wrench, 3 mm
• Hex wrench, 4 mm
• MAGWASH, MAGNET END OF TRAVEL SENSOR

Time Required

• 1–2 hours

Removal Procedure

1. Put on proper PPE.

2. Remove the Magnetic Wash module.

   Wear clean nitrile gloves while performing the following procedures.

3. Place the Magnetic Wash module on a properly protected work surface.

   

4. Using a 3 mm hex wrench, remove the seven 4 mm screws that secure the clear module cover and lift the cover off the module.

   

5. Disconnect the End of Travel sensor connector at the main PCB.

   

6. Using a 4 mm hex wrench, remove the cable clamps and brackets that secure the sensor cable.

   

7. Remove the sensor (micro-switch).

Replacement Procedure

1. Reverse the removal procedure.
2. Line up the stud on the micro-switch with the hole in its mounting bracket and mount the switch with a screw and washer.

   

3. Route the cable neatly through the cable clamps. Be sure that the wires and clamps do not interfere with the smooth movement of the magnet..

   

4. Plug the sensor cable into the proper connector on the main PCB.

   

5. Re-install the clear cover and its seven screws.
6. Install the Magnetic Wash module.

Alignment/Calibration

1. Align the Distributor to the Magnetic Wash modules.

Verification

1. Perform a System Level Operational Qualification.
2. PrimeOperation of pumping fluid through tubing to ensure proper and consistent fluid delivery (remove air from the tubing, etc.). the system(see the Panther System Operator's Manual).
3. Check for oil and wash fluid leaks at all connections.